PLUG
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  • How it works
  • Tool Qualification
  • Why use an isolation tool
  • Applications
  • EPRS
  • PPIM
  • Awards
  • 24in Tool Fact Sheet
PLUG
  • Home
  • How it works
  • Tool Qualification
  • Why use an isolation tool
  • Applications
  • EPRS
  • PPIM
  • Awards
  • 24in Tool Fact Sheet

TOOL APPLICATION EXAMPLES

Diagram of a gas filter separator system with marked correct and incorrect components.

Launcher Repair

Repairing or upgrading pig launchers traditionally requires a full line shutdown, extended downtime, and complex coordination across teams. The PLUG isolation tool transforms this process by enabling safe, localized pipeline isolation directly at the launcher site—without depressurizing the entire system. This innovative approach not only accelerates repair timelines but also enhances safety, reduces operational disruption, and preserves flow continuity for adjacent assets. Whether you're addressing valve replacement, flange integrity, or trap modifications, the PLUG isolation tool delivers precision and efficiency in its applications where it matters most.

Detailed schematic of an underground pipeline system with various components.

Under Grade Isolation

Accessing buried pipelines for maintenance or modification has traditionally required excavation, full depressurization, and extended downtime. However, with the PLUG isolation tool, operators can effectively perform pipeline isolation on sections of pipe below grade while minimizing disruption to flow in adjacent assets. This innovative approach reduces the excavation footprint, enhances crew safety, and accelerates project timelines—whether you're replacing a valve, upgrading a tee, or preparing for tie-ins. The PLUG isolation tool brings precision and control to underground work, transforming complex tool applications into streamlined operations.

Detailed cross-section of a pipeline system with internal components.

Midline Repair

Midline repairs often necessitate pipeline isolation by isolating a section of pipe between two active endpoints—typically a complex, high-risk operation that involves full system depressurization. The PLUG isolation tool changes this dynamic. By establishing a secure, localized isolation zone directly at the repair site, the PLUG isolation tool enables crews to perform essential midline interventions—such as replacing fittings, repairing welds, or installing new components—efficiently and safely.

Pipeline system with check marks and a red cross on specific valves.

Hydro Testing

Hydrostatic testing is essential for verifying pipeline integrity, but traditional methods often necessitate full depressurization and isolation across lengthy segments—resulting in extended downtime and operational disruption. The PLUG isolation tool streamlines this process by establishing a localized test zone, making it ideal for various tool applications. This targeted approach reduces water volume requirements, shortens test duration, and enhances safety by minimizing exposure. Whether you're validating new installations or confirming weld integrity, the PLUG isolation tool makes hydro testing faster, safer, and more efficient.

Illustration of an offshore oil platform with a drilling pipeline extending underwater.

Offshore Applications

With over 20 years of experience in offshore pipeline operations, demand for precision, speed, and uncompromising safety is paramount—especially when working under pressure in remote environments. The PLUG isolation tool is expertly engineered to tackle these challenges head-on. Whether you're performing launcher repairs, midline interventions, hydrostatic testing, or valve replacements, the PLUG isolation tool enables effective pipeline isolation without necessitating full system depressurization. This approach minimizes downtime, reduces crew exposure, and streamlines coordination across topside and subsea teams. From platform to pipeline, PLUG delivers reliable control in the most demanding offshore conditions. In the oilfield industry, PLUG has the expertise and innovative tool applications to handle any project. Our team of professionals is equipped with the latest technology and knowledge to deliver exceptional results.

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